3-Layer PVC Foam Pipe Extrusion Line

The PVC 3-Layer Foam Pipe Extrusion Line represents a breakthrough in pipe production technology, designed to produce high-quality PVC foam pipes with a three-layer structure. The unique middle layer is the foam layer, significantly reduces raw material costs while maintaining superior pipe performance. This innovative technology, currently leading the industry, ensures a more uniform foam structure than traditional extrusion processes, even when using high-performance Europe technology extruders.

Our advanced die head design plays a key role in ensuring uniformity across all three layers, setting our machine apart from standard UPVC pipe extrusion lines. With over 20 years of experience in plastic pipe extrusion die head design, we guarantee a stable and reliable production process, enabling the consistent production of high-quality drainage pipes.

Technical Specification:

Material: PVC + Foam material

• Pipe Diameter range: 110mm to 630mm (customizable, size could be start from 38mm).

• Extruders: PLC-controlled twin-screw extruder with specially designed screws and barrel.

• Production Capacity: Up to 900 kg/h(varies with different specification, machine configuration and operation situation)

• Pipe Layers: 3 layers (foam middle layer)

• Extruder Type: Special Twin-screw

• Die Head: Special design for uniform foam distribution.

• Pipe Cooling System: Water cooling.

• Cutter: Planetary pipe cutter for clean, precise cutting

• Vacuum Calibration: Enhanced vacuum calibration for improved pipe quality.

• Energy Efficiency: Reduced power consumption with optimized extrusion technology.

Applications:

Our 3-layer PVC foam pipe extrusion line is perfect for manufacturing lightweight and durable PVC foam pipes used in drainage systems. It is ideal for:

• Residential  Drainage Systems

• Commercial Drainage Applications

• Industrial Wastewater Systems

• Infrastructure Projects

The pipes produced are not only cost-effective but also highly durable, providing a long-lasting solution for piping needs.

Advantages & Value Proposition:

• Significant Raw Material Savings: The integration of recycled materials and the foam middle layer reduces raw material costs without compromising quality.

• Superior Pipe Quality: The advanced design of the die head ensures uniform foam distribution and superior pipe consistency.

• Proven Technology: With over 20 years of experience in die head design, we ensure the stability, reliability, and performance of our extrusion lines.

• Tailored  Solutions: Custom configurations and design options available to meet specific production needs.

After-Sales Services:

• Global Technical Support: We offer onsite or online technical assistance worldwide to ensure smooth operations and address any issues.

• Comprehensive  Training: Training on machine installation, operation,  and maintenance is provided to ensure your team operates the system efficiently.

• Warranty: Our machines come with a 12-month warranty, with extended support options available.

• Spare Parts & Maintenance: Easy access to spare parts and comprehensive maintenance support to ensure minimal downtime.

Machine specification: